Bio-ethylene by catalytic dehydration of ethanol (adiabatic fixed beds, steam dilution)

Sourced conceptual inventory per tonne of polymer-grade ethylene from bought bio-ethanol: the ethanol feed from a published simulation's yield, by-products from the stoichiometry of its eight reactions, utilities from the same study. No flowsheet; not reviewed.

Calculation maturity: not assessedDesign maturity: Concept (research)Not independently reviewedBio based chemicalsReport a problem with this process
Research outputNot engineering advice and not an approved design: do not use it for construction, operation or safety decisions. What this means

Overview

Sourced conceptual inventory per tonne of polymer-grade ethylene from bought bio-ethanol: the ethanol feed from a published simulation's yield, by-products from the stoichiometry of its eight reactions, utilities from the same study. No flowsheet; not reviewed.

Capacity
per tonne of ethylene (the dataset's basis); the source's plant makes 200 kt/a

What goes in and out

In

  • EthanolFeedstockbought hydrated bio-ethanol (93 wt% in the source), counted as ethanol; not linked to ethanol-1, which makes synthetic ethanol from ethylene
  • Sodium hydroxideReactantcaustic wash of the CO2, 50 wt% solution counted per kg of solution; linked to chlor-alkali-1 (lca/mappings.yaml)

Out

Utilities: Steam (superheated at 11.4 bar, injected into the reactor feed 1:1 by weight; counted by mass), Electricity (simulated process units and cooling-water supply; refrigeration power not included)

Show in the process graph

Life cycle assessment

No footprint assessed yet; the process is part of the life-cycle inventory below.

In the open LCI database (cheme-as-code-atlas-preview-a3c52e4) as Ethylene, polymer grade (99.95 vol%) Preliminary.

Download it for Brightway, openLCA and other tools.

In the LCI database: system model, datasets and KPIs against the benchmarks

In the LCI database

Status
Preliminary 4 unmapped exchanges. Some exchanges have no background mapping yet: they are exported unlinked and count no burden, so the inventory is incomplete.
System model
attributional, cut-off (methodology 1.1.0)
Allocation
mass (single-output, from default) · product:ethylene 100 %
Allocation findings
none
Change report
Not available: this build has no change report against an earlier release.
Dataset pages
Ethylene, polymer grade (99.95 vol%) Preliminary

KPI benchmark positions

Maturity and review

Design maturity Concept (claimed): An idea or first flowsheet; numbers are rough. No independent engineering review yet. Automated checks passing is not a review.

Calculation maturity, from the checked evidenceNot assessed

The process has no maturity report (cheme maturity, checks/maturity.json), so no calculation maturity is established.

No level shownThe design maturity (Concept) is the manifest's claim, not evidence. A level appears here once the process's repository holds a current report from cheme maturity --write.

Artifact completeness

Which deliverables exist. They never raise a calculation maturity level: a drawing from unchecked numbers is still unchecked.

Not reported without a maturity report.

Independent review

Not independently reviewed

No independent engineering review yet. Automated checks passing is not a review.

Set by people only. Reaching a calculation maturity level or passing automated checks is not an independent review or an approval.

Where the evidence comes from
Report
processes/bio-ethylene-1/checks/maturity.json (not in the library)
Method
How ChemE-as-Code checks the levels (requirement by requirement)

Open items

Sources

Library version
a3c52e4 (process last changed in a3c52e4)
Data
Catalog record (JSON) · CC-BY-4.0
Files
View the files on GitHub · change history and authors

References

How to cite

For the data, cite the Process Atlas paper; for the platform that builds and checks it, the ChemE-as-Code paper.

Schweidtmann, A. M. & Weber, J. M. (2026, in preparation). Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title).

For this process: "Bio-ethylene by catalytic dehydration of ethanol (adiabatic fixed beds, steam dilution)", ChemE-as-Code process library, version a3c52e4.

BibTeX
@unpublished{schweidtmann_process_atlas,
  author = {Schweidtmann, Artur M. and Weber, Jana M.},
  title = {{Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title)}},
  year = {2026},
  url = {https://atlas.cheme-as-code.org},
  note = {in preparation}
}

Schweidtmann, A. M. (2026). ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering. arXiv:2611.07947. https://doi.org/10.48550/arXiv.2611.07947

BibTeX
@misc{schweidtmann_cheme_as_code,
  author = {Schweidtmann, Artur M.},
  title = {{ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering}},
  year = {2026},
  eprint = {2611.07947},
  archivePrefix = {arXiv},
  doi = {10.48550/arXiv.2611.07947},
  url = {https://arxiv.org/abs/2611.07947}
}