Raw pyrolysis oil by continuous thermal pyrolysis of mixed polyolefin plastic waste

Sourced conceptual inventory per tonne of raw (not upgraded) pyrolysis oil from sorted PE/PP waste: yield and process heat from a 2026 JRC review, electricity from a US company survey, part of the gas fired for heat. The oil is a steam-cracker feed after upgrading. No flowsheet; not reviewed.

Calculation maturity: not assessedDesign maturity: Concept (research)Not independently reviewedChemical recyclingReport a problem with this process
Research outputNot engineering advice and not an approved design: do not use it for construction, operation or safety decisions. What this means

Overview

Sourced conceptual inventory per tonne of raw (not upgraded) pyrolysis oil from sorted PE/PP waste: yield and process heat from a 2026 JRC review, electricity from a US company survey, part of the gas fired for heat. The oil is a steam-cracker feed after upgrading. No flowsheet; not reviewed.

Capacity
per tonne of raw pyrolysis oil (the dataset's basis); no plant size

What goes in and out

In

Out

Utilities: Electricity (a US survey median that includes pretreatment and on-site upgrading)

Show in the process graph

Life cycle assessment

No footprint assessed yet; the process is part of the life-cycle inventory below.

In the open LCI database (cheme-as-code-atlas-preview-a3c52e4) as Raw plastic pyrolysis oil, not upgraded Preliminary; Plastic pyrolysis gas, Pyrolysis gas not fired in the process, exported as fuel gas Preliminary.

Download it for Brightway, openLCA and other tools.

In the LCI database: system model, datasets and KPIs against the benchmarks

In the LCI database

Status
Preliminary 1 unmapped exchange. Some exchanges have no background mapping yet: they are exported unlinked and count no burden, so the inventory is incomplete.
System model
attributional, cut-off (methodology 1.1.0)
Allocation
energy (physical-energy, from mappings) · product:plastic-pyrolysis-gas 16.1 %, product:plastic-pyrolysis-oil 83.9 %
Allocation findings
none
Change report
Not available: this build has no change report against an earlier release.
Dataset pages
Plastic pyrolysis gas, Pyrolysis gas not fired in the process, exported as fuel gas Preliminary · Raw plastic pyrolysis oil, not upgraded Preliminary

KPI benchmark positions

KPIValueReference rangePosition
Pyrolysis liquid per mass of plastic waste fed to pyrolysis– kg/kg0.6 to 0.8 kg/kgnot evaluated
Electricity per t of raw pyrolysis oil
No second open figure found (2026-11-05). Read: JRC 2023 EUR 31423 (its pyrolysis inventories are confidential survey data, not published), JRC 2026 EUR 40766 (costs and yields, no electricity), Gracida-Alvarez et al. 2023, doi:10.1016/j.jclepro.2023.138867 (refers to ANL-22/37 for the energy data). Not readable: ANL-22/37 (OSTI 1885570 served a bot check) and Jeswani et al. 2021, doi:10.1016/j.scitotenv.2020.144483 (HTTP 403). The dataset's value is Benavides et al. 2017, its own source.
– kWh/tnot availablenot evaluated

Maturity and review

Design maturity Concept (claimed): An idea or first flowsheet; numbers are rough. No independent engineering review yet. Automated checks passing is not a review.

Calculation maturity, from the checked evidenceNot assessed

The process has no maturity report (cheme maturity, checks/maturity.json), so no calculation maturity is established.

No level shownThe design maturity (Concept) is the manifest's claim, not evidence. A level appears here once the process's repository holds a current report from cheme maturity --write.

Artifact completeness

Which deliverables exist. They never raise a calculation maturity level: a drawing from unchecked numbers is still unchecked.

Not reported without a maturity report.

Independent review

Not independently reviewed

No independent engineering review yet. Automated checks passing is not a review.

Set by people only. Reaching a calculation maturity level or passing automated checks is not an independent review or an approval.

Where the evidence comes from
Report
processes/plastic-pyrolysis-1/checks/maturity.json (not in the library)
Method
How ChemE-as-Code checks the levels (requirement by requirement)

Open items

Sources

Library version
a3c52e4 (process last changed in a3c52e4)
Data
Catalog record (JSON) · CC-BY-4.0
Files
View the files on GitHub · change history and authors

References

How to cite

For the data, cite the Process Atlas paper; for the platform that builds and checks it, the ChemE-as-Code paper.

Schweidtmann, A. M. & Weber, J. M. (2026, in preparation). Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title).

For this process: "Raw pyrolysis oil by continuous thermal pyrolysis of mixed polyolefin plastic waste", ChemE-as-Code process library, version a3c52e4.

BibTeX
@unpublished{schweidtmann_process_atlas,
  author = {Schweidtmann, Artur M. and Weber, Jana M.},
  title = {{Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title)}},
  year = {2026},
  url = {https://atlas.cheme-as-code.org},
  note = {in preparation}
}

Schweidtmann, A. M. (2026). ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering. arXiv:2611.07947. https://doi.org/10.48550/arXiv.2611.07947

BibTeX
@misc{schweidtmann_cheme_as_code,
  author = {Schweidtmann, Artur M.},
  title = {{ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering}},
  year = {2026},
  eprint = {2611.07947},
  archivePrefix = {arXiv},
  doi = {10.48550/arXiv.2611.07947},
  url = {https://arxiv.org/abs/2611.07947}
}