Acetylene to the consumers (1.2 bar(a))

Activity Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product), GLO: the inventory of 1 kilogram of its reference product, attributional, cut-off.

Calculation maturity: not assessed Design maturity: Concept (research)Not independently reviewedacetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:ACETYLENEPreliminaryReport a problem with this dataset
Research outputAn inventory from a research design at the design maturity its process states, not verified plant data: check its calculation maturity and review status before use. Background activities are referenced by name only; no background data is included. All caveats

What it is

Unallocated foreground LCI of Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h acetylene, synthesis-gas co-product), case design, derived from the flowsheet by cheme assess lca.

Reference product
1 kilogram of Acetylene to the consumers (1.2 bar(a)) (gas, 1.2 bar(a), 40 degC, 99.5512 % C2H2 (mole))
Chemical
acetylene
CAS
74-86-2
Code
acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:ACETYLENE
Dataset
acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product version 0.1.0 · UUID 64c5d91c-69bf-546d-8cdf-206f38196f30
Activity UUID
not available (the library assigns none; use the code)
Database
cheme-as-code-atlas-preview-c3ab348 (version preview-c3ab348)
Process
Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)
Geography
GLO · background inputs with a site rule link at the user's site location (default DE)
Time period
2026 · valid until 2031
Technology
Partial oxidation of natural gas with 99.5 % oxygen in a BASF-type burner (600 C preheat, about 1700 C flame), water quench, cooling column, wet ESP, closed quench-water circuit with vacuum degassing, three-stage compression to 11 bar(a), NMP absorption and stripping; 6.25 t/h acetylene, synthesis gas co-product · level current
Boundary
gate-to-gate foreground of the plant
Production volume
50,280,672 kg/a (product:ACETYLENE per hour x operation.hours_per_year (8000 h/a))
Classification
ISIC Rev.4 2011 (taxonomy/families.yaml (ISIC Rev.4) of the process's families)
System model
attributional, cut-off (docs/system-model.md, methodology 1.1.0)
Allocation
energy, 27 % of the dataset to this product (rule deviation, from study)
Preliminary choice of the concept study (D-013): no prices of acetylene and synthesis gas are sourced yet, so the library's price-ratio step cannot be evaluated; energy (LHV) is used as the physical relationship of two fuel-grade gases. To be revisited with sourced prices or a substitution credit for the synthesis gas; dataset.yaml stays unallocated.
Rights
CC-BY-4.0: the ChemE-as-Code process library's own concept design (LICENSE-DATA)

Exchanges per 1 kilogram of Acetylene to the consumers (1.2 bar(a))

As exported: allocated and scaled to the reference product. Provenance: 9 assumed, 8 calculated. Pedigree scores (1 best, 5 worst): reliability, completeness, temporal correlation, geographical correlation, further technological correlation.

Preliminary4 exchanges are not yet linked to a background dataset. They count no burden, so the inventory is incomplete: do not read a result from it as complete.
InputAmountUnitProvenancePedigreeLinked to
Natural gas (pipeline)
feed:NG
flowsheet stream S1 (scripts/balance.py, D-003, D-005)
From stream S1
1.278kilogramassumed4 4 1 3 3Atlas: natural gas, per kg, as methane (Atlas unit proxy) (natural gas, by mass, GLO)
Oxygen 99.5 mol% (air separation unit, e.g. asu-1)
feed:OXY
flowsheet stream S3 (D-003, D-005)
From stream S3
1.506kilogramassumed4 4 1 3 3Atlas (pinned): Cryogenic air separation unit (500 t/d GOX) (Oxygen, gaseous, >= 99.5 mol%, 30 barg, GLO)
compatible: grade the input names oxygen only; oxygen/gox-30barg-99.5 (Oxygen, gaseous, >= 99.5 mol%, 30 barg) is taken; unit kilogram; system model cutoff (one database); allocation exergy (physical-exergy); boundary plant gate (pinned): no distribution or losses; the consumer's dataset counts its delivery
Natural-gas support fuel
feed:FUELNG
flowsheet stream S42 (D-011)
From stream S42
0.008726kilogramassumed4 4 1 3 3Atlas: natural gas, per kg, as methane (Atlas unit proxy) (natural gas, by mass, GLO)
NMP make-up
feed:NMP
flowsheet stream S24, 2 g/kg acetylene (ASSUMED, D-009)
From stream S24
5.371e-4kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Electric power
feed:POWER
flowsheet energy streams Q1 (cracked-gas compressor), Q2 (solvent pumps), Q3 (circuit-water pumps), Q4 (ESP), Q5 (vacuum pump), Q6 (air fan); D-007, D-012
electricity
From streams Q1, Q2, Q3, Q4, Q5, Q6
0.4104kilowatt hourassumed4 4 1 3 3market for electricity, medium voltage (electricity, medium voltage, DE, site location) in your background (default ecoinvent-3.11-cutoff)
MP steam 1200 kPa(a)
feed:STEAM
flowsheet energy streams Q20 (acetylene stripper) and Q21 (hot-stripper reboiler, net of the 2.8 MW raised in the fired heater, Q12); D-012
steam, MP, 187.95 degC, 12 bar(a)
From streams Q20, Q21
0.2973kilowatt hourassumed4 4 1 3 3Atlas: heat from steam, per kWh (Atlas unit proxy) (heat from steam, by energy, GLO)
Quench-water purge to wastewater treatment
product:WW
flowsheet stream S51 (D-006)
From stream S51
0.7303kilogramcalculated3 4 1 3 3Atlas (plant): wastewater to treatment, per kg (Atlas unit proxy) (wastewater, by mass, GLO)
compatible: grade the input names wastewater only; wastewater (Wastewater treated) is taken; unit kilogram; system model cutoff (one database); allocation mass (single-output); boundary plant gate of a site utility: no utility market yet (docs/markets.md)
Soot sludge to incineration
product:SLUDGE
flowsheet stream S50 (D-006; soot from US5824834A)
From stream S50
0.1246kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Solvent regeneration residue to incineration
product:RESIDUE
flowsheet stream S21 (D-009)
From stream S21
4.834e-4kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Cooling water return
product:CW
flowsheet energy streams Q30 (circuit-water cooler, quench heat), Q31/Q32 (compressor coolers), Q33 (lean solvent cooler); D-006, D-007, D-009
cold, 25 degC
From streams Q30, Q31, Q32, Q33
4.788kilowatt hourassumed4 4 1 3 3Atlas (plant): cooling water service, per kWh heat rejected (Atlas screening proxy) (heat rejected to cooling water, GLO)
compatible: grade the input names cooling-water only; cooling-water (Heat rejected to cooling water, 25/35 degC) is taken; unit kilowatt hour; carrier cold, 25 degC from cold, 25 degC; system model cutoff (one database); allocation mass (single-output); boundary plant gate of a site utility: no utility market yet (docs/markets.md)

Elementary flows

FlowDirectionCompartmentAmountUnitProvenancePedigree
Ethyne
42a2f3e7-5393-4a69-9b0b-f70a9139ee24
From stream S46
emissionair2.086e-6kilogramcalculated3 4 1 3 3
C4H2 to the environment
emission:C4H2
unlinked
unlinked, no biosphere mapping: emission of C4H2 (fossil) has no biosphere3 flow identity and is not in lci/mappings.yaml biosphere
From stream S46
emissionnot linked2.458e-5kilogramcalculated3 4 1 3 3
Benzene
28999907-a8a7-45b3-857e-836495ca2aa0
From stream S46
emissionair1.644e-5kilogramcalculated3 4 1 3 3
Methane, fossil
70ef743b-3ed5-4a6d-b192-fb6d62378555
From stream S46
emissionair / non-urban air or from high stacks4.214e-6kilogramcalculated3 4 1 3 3
Carbon monoxide, fossil
099b36ab-4c03-4587-87f4-2f81e337afb8
From stream S46
emissionair / non-urban air or from high stacks1.052e-7kilogramcalculated3 4 1 3 3
Carbon dioxide, fossil
aa7cac3a-3625-41d4-bc54-33e2cf11ec46
From stream S46
emissionair / non-urban air or from high stacks0.3224kilogramcalculated3 4 1 3 3
N-methyl-2-pyrrolidone
bc97db5d-196f-4413-8d9b-ed5c8a0e0ce9
From stream S46
emissionair1.343e-8kilogramcalculated3 4 1 3 3

The streams are the plant's own flows: an amount here is allocated and per 1 kilogram of Acetylene to the consumers (1.2 bar(a)), so it differs from the stream's flow, and it can sum several streams.

Where these numbers come from: each exchange names its source above; the dataset is processes/acetylene-1/lca/dataset.yaml in library version c3ab348.

Used by

No other activity of this database links to it.

How good it is

Review
Not reviewed: no LCI review record yet
Data quality
DQR 2.33 · PEF-style DQR 2.5
TeR 3 · GeR 3 · TiR 1 · P 3 · C 4 · weakest TeR · primary data 0 %
Mass and carbon closure
Assessed (lca/manifest.json balance, tolerance 5 %: design maturity concept (sourced screening))
  • lci-carbon-origin: closed
  • lci-element-balance: closed
  • lci-mass-balance: closed
Change report
Not available: this build has no change report against an earlier release.

KPI benchmark positions

Not available: no benchmarked KPI for this dataset.

How to use it

Downloads

  • cheme-as-code-atlas-preview-c3ab348.xlsx · bw2io ExcelImporter workbook (bw2io 0.9 Excel layout) · the whole database
    code acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:ACETYLENE
  • cheme-as-code-atlas-preview-c3ab348-olca-jsonld.zip · openLCA JSON-LD (olca-schema) (2) · the whole database
    process 64c5d91c-69bf-546d-8cdf-206f38196f30 (processes/64c5d91c-69bf-546d-8cdf-206f38196f30.json) · the dataset's unallocated multi-output process; this product's allocation factor is in it
  • cheme-as-code-atlas-preview-c3ab348-multifunctional.json · Brightway 2.5 multifunctional database (JSON, for the multifunctional package) (cheme-as-code/lci-multifunctional/v1) · the whole database
    code acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product · the dataset unallocated, with all its products; this product is its desired_code
  • cheme_as_code_lci-0.1.0-py3-none-any.whl · the installer

A file with this activity alone is not available: each file above is the whole database, and the line under it says how to find this activity there.

import bw2data as bd
from cheme_as_code_lci import install

bd.projects.set_current("my-project")   # holds your licensed background + biosphere3
install("cheme-as-code-atlas-preview-c3ab348.xlsx", background="ecoinvent-3.11-cutoff", location="DE")
activity = bd.get_activity(("cheme-as-code-atlas-preview-c3ab348", "acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:ACETYLENE"))

While any exchange of the database has no mapping, install() writes nothing and only lists the unlinked exchanges. So the last line finds no activity until the gaps are mapped: the download section gives the ways to use the database now.

How to cite

Acetylene to the consumers (1.2 bar(a)), from Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product) (dataset acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product 0.1.0), ChemE-as-Code Process Atlas LCI database preview-c3ab348, activity acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:ACETYLENE. Cite the Process Atlas paper (in preparation, 2026), by Artur M. Schweidtmann and Jana M. Weber, and the ChemE-as-Code Process Atlas LCI database version preview-c3ab348.

DOI: none yet (the Process Atlas paper is in preparation)

For the data, cite the Process Atlas paper; for the platform that builds and checks it, the ChemE-as-Code paper.

Schweidtmann, A. M. & Weber, J. M. (2026, in preparation). Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title).

BibTeX
@unpublished{schweidtmann_process_atlas,
  author = {Schweidtmann, Artur M. and Weber, Jana M.},
  title = {{Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title)}},
  year = {2026},
  url = {https://atlas.cheme-as-code.org},
  note = {in preparation}
}

Schweidtmann, A. M. (2026, in preparation). ChemE-as-Code: An Open-Source Platform for AI-Accelerated Chemical Process Engineering (working title).

BibTeX
@unpublished{schweidtmann_cheme_as_code,
  author = {Schweidtmann, Artur M.},
  title = {{ChemE-as-Code: An Open-Source Platform for AI-Accelerated Chemical Process Engineering (working title)}},
  year = {2026},
  url = {https://cheme-as-code.org},
  note = {in preparation}
}