Synthesis gas (H2/CO) to the consumers

Activity Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product), GLO: the inventory of 1 kilogram of its reference product, attributional, cut-off.

Calculation maturity: not assessed Design maturity: Concept (research)Not independently reviewedacetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:SYNGASPreliminaryReport a problem with this dataset
Research outputAn inventory from a research design at the design maturity its process states, not verified plant data: check its calculation maturity and review status before use. Background activities are referenced by name only; no background data is included. All caveats

What it is

Unallocated foreground LCI of Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h acetylene, synthesis-gas co-product), case design, derived from the flowsheet by cheme assess lca.

Reference product
1 kilogram of Synthesis gas (H2/CO) to the consumers (gas, 10.7 bar(a), 35 degC, 61.1353 % H2 (mole))
Chemical
synthesis-gas
CAS
not available
Code
acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:SYNGAS
Dataset
acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product version 0.1.0 · UUID 64c5d91c-69bf-546d-8cdf-206f38196f30
Activity UUID
not available (the library assigns none; use the code)
Database
cheme-as-code-atlas-preview-c3ab348 (version preview-c3ab348)
Process
Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)
Geography
GLO · background inputs with a site rule link at the user's site location (default DE)
Time period
2026 · valid until 2031
Technology
Partial oxidation of natural gas with 99.5 % oxygen in a BASF-type burner (600 C preheat, about 1700 C flame), water quench, cooling column, wet ESP, closed quench-water circuit with vacuum degassing, three-stage compression to 11 bar(a), NMP absorption and stripping; 6.25 t/h acetylene, synthesis gas co-product · level current
Boundary
gate-to-gate foreground of the plant
Production volume
50,280,672 kg/a (product:ACETYLENE per hour x operation.hours_per_year (8000 h/a))
Classification
ISIC Rev.4 2011 (taxonomy/families.yaml (ISIC Rev.4) of the process's families)
System model
attributional, cut-off (docs/system-model.md, methodology 1.1.0)
Allocation
energy, 73 % of the dataset to this product (rule deviation, from study)
Preliminary choice of the concept study (D-013): no prices of acetylene and synthesis gas are sourced yet, so the library's price-ratio step cannot be evaluated; energy (LHV) is used as the physical relationship of two fuel-grade gases. To be revisited with sourced prices or a substitution credit for the synthesis gas; dataset.yaml stays unallocated.
Rights
CC-BY-4.0: the ChemE-as-Code process library's own concept design (LICENSE-DATA)

Exchanges per 1 kilogram of Synthesis gas (H2/CO) to the consumers

As exported: allocated and scaled to the reference product. Provenance: 9 assumed, 8 calculated. Pedigree scores (1 best, 5 worst): reliability, completeness, temporal correlation, geographical correlation, further technological correlation.

Preliminary4 exchanges are not yet linked to a background dataset. They count no burden, so the inventory is incomplete: do not read a result from it as complete.
InputAmountUnitProvenancePedigreeLinked to
Natural gas (pipeline)
feed:NG
flowsheet stream S1 (scripts/balance.py, D-003, D-005)
From stream S1
0.6001kilogramassumed4 4 1 3 3Atlas: natural gas, per kg, as methane (Atlas unit proxy) (natural gas, by mass, GLO)
Oxygen 99.5 mol% (air separation unit, e.g. asu-1)
feed:OXY
flowsheet stream S3 (D-003, D-005)
From stream S3
0.707kilogramassumed4 4 1 3 3Atlas (pinned): Cryogenic air separation unit (500 t/d GOX) (Oxygen, gaseous, >= 99.5 mol%, 30 barg, GLO)
compatible: grade the input names oxygen only; oxygen/gox-30barg-99.5 (Oxygen, gaseous, >= 99.5 mol%, 30 barg) is taken; unit kilogram; system model cutoff (one database); allocation exergy (physical-exergy); boundary plant gate (pinned): no distribution or losses; the consumer's dataset counts its delivery
Natural-gas support fuel
feed:FUELNG
flowsheet stream S42 (D-011)
From stream S42
0.004096kilogramassumed4 4 1 3 3Atlas: natural gas, per kg, as methane (Atlas unit proxy) (natural gas, by mass, GLO)
NMP make-up
feed:NMP
flowsheet stream S24, 2 g/kg acetylene (ASSUMED, D-009)
From stream S24
2.522e-4kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Electric power
feed:POWER
flowsheet energy streams Q1 (cracked-gas compressor), Q2 (solvent pumps), Q3 (circuit-water pumps), Q4 (ESP), Q5 (vacuum pump), Q6 (air fan); D-007, D-012
electricity
From streams Q1, Q2, Q3, Q4, Q5, Q6
0.1927kilowatt hourassumed4 4 1 3 3market for electricity, medium voltage (electricity, medium voltage, DE, site location) in your background (default ecoinvent-3.11-cutoff)
MP steam 1200 kPa(a)
feed:STEAM
flowsheet energy streams Q20 (acetylene stripper) and Q21 (hot-stripper reboiler, net of the 2.8 MW raised in the fired heater, Q12); D-012
steam, MP, 187.95 degC, 12 bar(a)
From streams Q20, Q21
0.1395kilowatt hourassumed4 4 1 3 3Atlas: heat from steam, per kWh (Atlas unit proxy) (heat from steam, by energy, GLO)
Quench-water purge to wastewater treatment
product:WW
flowsheet stream S51 (D-006)
From stream S51
0.3429kilogramcalculated3 4 1 3 3Atlas (plant): wastewater to treatment, per kg (Atlas unit proxy) (wastewater, by mass, GLO)
compatible: grade the input names wastewater only; wastewater (Wastewater treated) is taken; unit kilogram; system model cutoff (one database); allocation mass (single-output); boundary plant gate of a site utility: no utility market yet (docs/markets.md)
Soot sludge to incineration
product:SLUDGE
flowsheet stream S50 (D-006; soot from US5824834A)
From stream S50
0.05847kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Solvent regeneration residue to incineration
product:RESIDUE
flowsheet stream S21 (D-009)
From stream S21
2.269e-4kilogramassumed4 4 1 3 3unlinked
unlinked, no technosphere mapping: no mapping (no chemical slug or factor id); add it to lci/mappings.yaml technosphere or to the process's lca/mappings.yaml exchanges
Cooling water return
product:CW
flowsheet energy streams Q30 (circuit-water cooler, quench heat), Q31/Q32 (compressor coolers), Q33 (lean solvent cooler); D-006, D-007, D-009
cold, 25 degC
From streams Q30, Q31, Q32, Q33
2.248kilowatt hourassumed4 4 1 3 3Atlas (plant): cooling water service, per kWh heat rejected (Atlas screening proxy) (heat rejected to cooling water, GLO)
compatible: grade the input names cooling-water only; cooling-water (Heat rejected to cooling water, 25/35 degC) is taken; unit kilowatt hour; carrier cold, 25 degC from cold, 25 degC; system model cutoff (one database); allocation mass (single-output); boundary plant gate of a site utility: no utility market yet (docs/markets.md)

Elementary flows

FlowDirectionCompartmentAmountUnitProvenancePedigree
Ethyne
42a2f3e7-5393-4a69-9b0b-f70a9139ee24
From stream S46
emissionair9.795e-7kilogramcalculated3 4 1 3 3
C4H2 to the environment
emission:C4H2
unlinked
unlinked, no biosphere mapping: emission of C4H2 (fossil) has no biosphere3 flow identity and is not in lci/mappings.yaml biosphere
From stream S46
emissionnot linked1.154e-5kilogramcalculated3 4 1 3 3
Benzene
28999907-a8a7-45b3-857e-836495ca2aa0
From stream S46
emissionair7.718e-6kilogramcalculated3 4 1 3 3
Methane, fossil
70ef743b-3ed5-4a6d-b192-fb6d62378555
From stream S46
emissionair / non-urban air or from high stacks1.978e-6kilogramcalculated3 4 1 3 3
Carbon monoxide, fossil
099b36ab-4c03-4587-87f4-2f81e337afb8
From stream S46
emissionair / non-urban air or from high stacks4.94e-8kilogramcalculated3 4 1 3 3
Carbon dioxide, fossil
aa7cac3a-3625-41d4-bc54-33e2cf11ec46
From stream S46
emissionair / non-urban air or from high stacks0.1513kilogramcalculated3 4 1 3 3
N-methyl-2-pyrrolidone
bc97db5d-196f-4413-8d9b-ed5c8a0e0ce9
From stream S46
emissionair6.304e-9kilogramcalculated3 4 1 3 3

The streams are the plant's own flows: an amount here is allocated and per 1 kilogram of Synthesis gas (H2/CO) to the consumers, so it differs from the stream's flow, and it can sum several streams.

Where these numbers come from: each exchange names its source above; the dataset is processes/acetylene-1/lca/dataset.yaml in library version c3ab348.

Used by

No other activity of this database links to it.

How good it is

Review
Not reviewed: no LCI review record yet
Data quality
DQR 2.33 · PEF-style DQR 2.5
TeR 3 · GeR 3 · TiR 1 · P 3 · C 4 · weakest TeR · primary data 0 %
Mass and carbon closure
Assessed (lca/manifest.json balance, tolerance 5 %: design maturity concept (sourced screening))
  • lci-carbon-origin: closed
  • lci-element-balance: closed
  • lci-mass-balance: closed
Change report
Not available: this build has no change report against an earlier release.

KPI benchmark positions

Not available: no benchmarked KPI for this dataset.

How to use it

Downloads

  • cheme-as-code-atlas-preview-c3ab348.xlsx · bw2io ExcelImporter workbook (bw2io 0.9 Excel layout) · the whole database
    code acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:SYNGAS
  • cheme-as-code-atlas-preview-c3ab348-olca-jsonld.zip · openLCA JSON-LD (olca-schema) (2) · the whole database
    process 64c5d91c-69bf-546d-8cdf-206f38196f30 (processes/64c5d91c-69bf-546d-8cdf-206f38196f30.json) · the dataset's unallocated multi-output process; this product's allocation factor is in it
  • cheme-as-code-atlas-preview-c3ab348-multifunctional.json · Brightway 2.5 multifunctional database (JSON, for the multifunctional package) (cheme-as-code/lci-multifunctional/v1) · the whole database
    code acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product · the dataset unallocated, with all its products; this product is its desired_code
  • cheme_as_code_lci-0.1.0-py3-none-any.whl · the installer

A file with this activity alone is not available: each file above is the whole database, and the line under it says how to find this activity there.

import bw2data as bd
from cheme_as_code_lci import install

bd.projects.set_current("my-project")   # holds your licensed background + biosphere3
install("cheme-as-code-atlas-preview-c3ab348.xlsx", background="ecoinvent-3.11-cutoff", location="DE")
activity = bd.get_activity(("cheme-as-code-atlas-preview-c3ab348", "acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:SYNGAS"))

While any exchange of the database has no mapping, install() writes nothing and only lists the unlinked exchanges. So the last line finds no activity until the gaps are mapped: the download section gives the ways to use the database now.

How to cite

Synthesis gas (H2/CO) to the consumers, from Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product) (dataset acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product 0.1.0), ChemE-as-Code Process Atlas LCI database preview-c3ab348, activity acetylene-1:acetylene-by-partial-oxidation-of-natural-gas-with-nmp-recovery-6.25-t-h-acetylene-synthesis-gas-co-product:product:SYNGAS. Cite the Process Atlas paper (in preparation, 2026), by Artur M. Schweidtmann and Jana M. Weber, and the ChemE-as-Code Process Atlas LCI database version preview-c3ab348.

DOI: none yet (the Process Atlas paper is in preparation)

For the data, cite the Process Atlas paper; for the platform that builds and checks it, the ChemE-as-Code paper.

Schweidtmann, A. M. & Weber, J. M. (2026, in preparation). Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title).

BibTeX
@unpublished{schweidtmann_process_atlas,
  author = {Schweidtmann, Artur M. and Weber, Jana M.},
  title = {{Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title)}},
  year = {2026},
  url = {https://atlas.cheme-as-code.org},
  note = {in preparation}
}

Schweidtmann, A. M. (2026, in preparation). ChemE-as-Code: An Open-Source Platform for AI-Accelerated Chemical Process Engineering (working title).

BibTeX
@unpublished{schweidtmann_cheme_as_code,
  author = {Schweidtmann, Artur M.},
  title = {{ChemE-as-Code: An Open-Source Platform for AI-Accelerated Chemical Process Engineering (working title)}},
  year = {2026},
  url = {https://cheme-as-code.org},
  note = {in preparation}
}