Polyethylene terephthalate by continuous PTA esterification, melt polycondensation and SSP

Sourced conceptual inventory per tonne of bottle-grade PET resin: feeds from stoichiometry with POL BREF losses, electricity, natural gas and water from a US industry average (NAPCOR 2020). No flowsheet; not reviewed.

Calculation maturity: not assessedDesign maturity: Concept (research)Not independently reviewedPolymersReport a problem with this process
Research outputNot engineering advice and not an approved design: do not use it for construction, operation or safety decisions. What this means

Overview

Sourced conceptual inventory per tonne of bottle-grade PET resin: feeds from stoichiometry with POL BREF losses, electricity, natural gas and water from a US industry average (NAPCOR 2020). No flowsheet; not reviewed.

Capacity
per tonne of PET resin (the dataset's basis); no plant size

What goes in and out

In

  • Terephthalic acidFeedstockpurified terephthalic acid (PTA); linked to terephthalic-acid-1 (lca/mappings.yaml)
  • Isophthalic acidFeedstockcomonomer of bottle grade
  • Ethylene glycol (monoethylene glycol)Feedstocklinked to ethylene-glycol-1 (lca/mappings.yaml)
  • MethaneFeedstocknatural gas for the heat-transfer-medium heaters, taken as pure methane (ASSUMED)
  • AirFeedstockcombustion air, free; its O2 is feed:O2
  • WaterFeedstockwater consumed (withdrawn and not returned)

Out

Utilities: Electricity

Show in the process graph

Life cycle assessment

No footprint assessed yet; the process is part of the life-cycle inventory below.

In the open LCI database (cheme-as-code-atlas-preview-a3c52e4) as Polyethylene terephthalate resin, bottle grade (melt phase and SSP) Preliminary.

Download it for Brightway, openLCA and other tools.

In the LCI database: system model, datasets and KPIs against the benchmarks

In the LCI database

Status
Preliminary 8 unmapped exchanges. Some exchanges have no background mapping yet: they are exported unlinked and count no burden, so the inventory is incomplete.
System model
attributional, cut-off (methodology 1.1.0)
Allocation
mass (single-output, from default) · product:pet 100 %
Allocation findings
none
Change report
Not available: this build has no change report against an earlier release.
Dataset pages
Polyethylene terephthalate resin, bottle grade (melt phase and SSP) Preliminary

KPI benchmark positions

Maturity and review

Design maturity Concept (claimed): An idea or first flowsheet; numbers are rough. No independent engineering review yet. Automated checks passing is not a review.

Calculation maturity, from the checked evidenceNot assessed

The process has no maturity report (cheme maturity, checks/maturity.json), so no calculation maturity is established.

No level shownThe design maturity (Concept) is the manifest's claim, not evidence. A level appears here once the process's repository holds a current report from cheme maturity --write.

Artifact completeness

Which deliverables exist. They never raise a calculation maturity level: a drawing from unchecked numbers is still unchecked.

Not reported without a maturity report.

Independent review

Not independently reviewed

No independent engineering review yet. Automated checks passing is not a review.

Set by people only. Reaching a calculation maturity level or passing automated checks is not an independent review or an approval.

Where the evidence comes from
Report
processes/pet-1/checks/maturity.json (not in the library)
Method
How ChemE-as-Code checks the levels (requirement by requirement)

Open items

Sources

Library version
a3c52e4 (process last changed in a3c52e4)
Data
Catalog record (JSON) · CC-BY-4.0
Files
View the files on GitHub · change history and authors

References

How to cite

For the data, cite the Process Atlas paper; for the platform that builds and checks it, the ChemE-as-Code paper.

Schweidtmann, A. M. & Weber, J. M. (2026, in preparation). Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title).

For this process: "Polyethylene terephthalate by continuous PTA esterification, melt polycondensation and SSP", ChemE-as-Code process library, version a3c52e4.

BibTeX
@unpublished{schweidtmann_process_atlas,
  author = {Schweidtmann, Artur M. and Weber, Jana M.},
  title = {{Process Atlas: an open, git-native, reproducible library and life cycle inventory of chemical processes (working title)}},
  year = {2026},
  url = {https://atlas.cheme-as-code.org},
  note = {in preparation}
}

Schweidtmann, A. M. (2026). ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering. arXiv:2611.07947. https://doi.org/10.48550/arXiv.2611.07947

BibTeX
@misc{schweidtmann_cheme_as_code,
  author = {Schweidtmann, Artur M.},
  title = {{ChemE-as-Code: An Open-Source Platform for Agentic AI in Chemical Engineering}},
  year = {2026},
  eprint = {2611.07947},
  archivePrefix = {arXiv},
  doi = {10.48550/arXiv.2611.07947},
  url = {https://arxiv.org/abs/2611.07947}
}