Irreversible reaction
Natural gas combustion (calciner)
- Direction
- Irreversible
- Processes
- 10
- Stated as
- Fixed conversion, Stoichiometry only
- Heat of reaction
- ΔH = -802,584 kJ/kmol (4 processes)
- Heat of reaction
- ΔH = -802,550 kJ/kmol (one process)
- Heat of reaction
- ΔH = -802,300 kJ/kmol (one process)
- Heat of reaction
- ΔH = -802,200 kJ/kmol (one process)
- Element balance
- Checked: balances in all 10 processes
Species
In the processes
12 statements in 10 processes: a process may state the reaction more than once (both ways, or at another scale).
COMB_CH4CH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: D-010: complete combustion) - Heat of reaction
- ΔH = -802,584 kJ/kmol at 298.15 K, as written (calculated: ideal-gas formation enthalpies of process/materials.yaml at 298.15 K)
- Catalyst
- none (combustion)
- Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)Concept · not reviewed
CH4_COMBCH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 19.33 % of
O2(assumed: scripts/balance.py: extent for 3.5 vol% CO2 (US8975460B2) less the CO2 of the natural gas, D-005) - Heat of reaction
- ΔH = -802,584 kJ/kmol at 298.15 K, as written (calculated: ideal-gas formation enthalpies of materials.yaml (ATcT), 298.15 K)
- Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)Concept · not reviewed
FB_CH4CH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 99.95 % of
CH4(assumed: D-011: fuel burnout in the fired heater, ASSUMED) - Heat of reaction
- ΔH = -802,584 kJ/kmol at 298.15 K, as written (calculated: ideal-gas formation enthalpies of materials.yaml (ATcT), 298.15 K)
COMB· Natural gas combustion (calciner)CH4 + 2 O2 → CO2 + 2 H2O(g)- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: D-008: complete combustion; CO and NOx not estimated) - Heat of reaction
- ΔH = -802,550 kJ/kmol at 298.15 K, as written (assumed: formation enthalpies CH4 -74.6, CO2 -393.51, H2O(g) -241.82 kJ/mol (NBS tables))
- Ammonia from natural gas (1500 t/d, steam reforming with air-fed secondary reformer, Haber-Bosch loop)Concept · not reviewed
CH4_COMBCH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(given: US EPA, AP-42 Fifth Edition Vol. I, section 1.4 Natural Gas Combustion, Table 1.4-2 footnote b: the CO2 factor rests on approximately 100 % conversion of fuel carbon to CO2; CO and unburnt hydrocarbons in the flue gas are not modelled (I-07, D-034))
COMB_CH4CH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: D-013: complete combustion)
- Hydrogen by natural-gas steam methane reforming with PSA (100 000 Nm3/h, steam export)Concept · not reviewed
COMB_CH4CH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: complete combustion with 10 % excess air (D-009); CO, unburnt hydrocarbons and NOx are emission estimates, not stream components) - Heat of reaction
- ΔH = -802,584 kJ/kmol at 298.15 K, as written (given: standard formation enthalpies, 298.15 K (process/materials.yaml))
- Bleached softwood kraft pulp with chemical recovery (1000 ADt/d market pulp, concept)Concept · not reviewed
COMB_NG· Natural gas combustion (fossil)CH4 + 2 O2 → CO2 + 2 H2O- Element balance
- Balances in every element
- Heat of reaction
- ΔH = -802,300 kJ/kmol at 298.15 K, as written (assumed: formation enthalpies CH4(g) -74.8, CO2(g) -393.5, H2O(g) -241.8 kJ/mol (NBS tables))
- Natural gas processing (amine CO2 removal, TEG dehydration, turbo-expander NGL recovery)Concept · not reviewed
CH4_COMB· Combustion of methaneCH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: D-011: complete combustion with 15 % excess air; CO, unburnt hydrocarbons and NOx are estimated outside the balance (lca/lca.yaml)) - Heat of reaction
- ΔH = -802,584 kJ/kmol at 298.15 K, as written (calculated: ideal-gas dHf of process/materials.yaml (ATcT): -393474 + 2 x -241822 - -74534)
CH4X· Combustion of the coke volatiles (as CH4)CH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 87.15 % of
CH4(assumed: D-006: set so the CH4 slip is the IPCC 2006 Tier 1 default 11.6 kg CH4/t SiC (EPA TSD 2009, Table 4)) - Heat of reaction
- ΔH = -802,200 kJ/kmol at 298.15 K, as written (assumed: formation enthalpies, water as vapour (NIST-JANAF, D-007))
CH4_COMBCH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 6.426 % of
CH4(assumed: scripts/nacn_balance.py: CO2 at the CO2/HCN mole ratio 0.100 of US 4,847,062 A, Example 1 (D-004)) - Catalyst
- Platinum-rhodium (90/10) gauze pack · active phase Pt-Rh
- Operating window
- 1,223.2–1,473.2 K (950–1,200 °C), 100–200 kPa (1–2 bar) (given: temperature: US 6,596,251 B2 (Degussa, 2003), detailed description: reaction temperature 950-1200 C, the background naming Pt with 10 % Rh gauzes at about 980-1050 C in air operation; pressure: near-atmospheric operation of the converter, ASSUMED (no open source read in this run gives a pressure))
- Poisons
- iron, sulfur compounds
CH4_BURNCH4 + 2 O2 → CO2 + 2 H2O- Stated as
- Fixed conversion
- Element balance
- Balances in every element
- Conversion
- 100 % of
CH4(assumed: D-009: complete combustion)
Sources
What the processes cite for this reaction, each source once: for the reaction itself, its conversion, its heat of reaction or its catalyst. As the processes write them; DOIs, US patent numbers and web addresses are linked.
stoichiometry
For the reaction · cited by Acetic anhydride by the ketene route (acetic acid cracking, 50 kt/a, concept)
D-010: complete combustion
For the conversion · cited by Acetic anhydride by the ketene route (acetic acid cracking, 50 kt/a, concept)
ideal-gas formation enthalpies of process/materials.yaml at 298.15 K
For the heat of reaction · cited by Acetic anhydride by the ketene route (acetic acid cracking, 50 kt/a, concept)
scripts/balance.py: extent for 3.5 vol% CO2 (US8975460B2) less the CO2 of the natural gas, D-005
For the conversion · cited by Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)
ideal-gas formation enthalpies of materials.yaml (ATcT), 298.15 K
For the heat of reaction · cited by Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)
D-011: fuel burnout in the fired heater, ASSUMED
For the conversion · cited by Acetylene by partial oxidation of natural gas with NMP recovery (6.25 t/h, synthesis-gas co-product)
D-008: complete combustion; CO and NOx not estimated
For the conversion · cited by Alumina by the Bayer process (3000 t/d smelter-grade alumina, concept)
formation enthalpies CH4 -74.6, CO2 -393.51, H2O(g) -241.82 kJ/mol (NBS tables)
For the heat of reaction · cited by Alumina by the Bayer process (3000 t/d smelter-grade alumina, concept)
US EPA, AP-42 Fifth Edition Vol. I, section 1.4 Natural Gas Combustion, Table 1.4-2 footnote b: the CO2 factor rests on approximately 100 % conversion of fuel carbon to CO2; CO and unburnt hydrocarbons in the flue gas are not modelled (I-07, D-034)
For the conversion · cited by Ammonia from natural gas (1500 t/d, steam reforming with air-fed secondary reformer, Haber-Bosch loop)
D-013: complete combustion
For the conversion · cited by Ethylene and propylene by ethane steam cracking (1000 kt/a ethylene, concept)
complete combustion with 10 % excess air (D-009); CO, unburnt hydrocarbons and NOx are emission estimates, not stream components
For the conversion · cited by Hydrogen by natural-gas steam methane reforming with PSA (100 000 Nm3/h, steam export)
standard formation enthalpies, 298.15 K (process/materials.yaml)
For the heat of reaction · cited by Hydrogen by natural-gas steam methane reforming with PSA (100 000 Nm3/h, steam export)
formation enthalpies CH4(g) -74.8, CO2(g) -393.5, H2O(g) -241.8 kJ/mol (NBS tables)
For the heat of reaction · cited by Bleached softwood kraft pulp with chemical recovery (1000 ADt/d market pulp, concept)
D-011: complete combustion with 15 % excess air; CO, unburnt hydrocarbons and NOx are estimated outside the balance (lca/lca.yaml)
For the conversion · cited by Natural gas processing (amine CO2 removal, TEG dehydration, turbo-expander NGL recovery)
ideal-gas dHf of process/materials.yaml (ATcT): -393474 + 2 x -241822 - -74534
For the heat of reaction · cited by Natural gas processing (amine CO2 removal, TEG dehydration, turbo-expander NGL recovery)
D-006: set so the CH4 slip is the IPCC 2006 Tier 1 default 11.6 kg CH4/t SiC (EPA TSD 2009, Table 4)
For the conversion · cited by Silicon carbide by the Acheson process (5000 kg/h crude SiC, concept)
formation enthalpies, water as vapour (NIST-JANAF, D-007)
For the heat of reaction · cited by Silicon carbide by the Acheson process (5000 kg/h crude SiC, concept)
scripts/nacn_balance.py: CO2 at the CO2/HCN mole ratio 0.100 of US 4,847,062 A, Example 1 (D-004)
For the conversion · cited by Solid sodium cyanide from Andrussow HCN (6.25 t/h, 50 kt/a)
US 6,596,251 B2 (Degussa, 2003), background and examples (Pt/Rh10 gauze, 6 layers in the laboratory reactor)
For the catalyst · cited by Solid sodium cyanide from Andrussow HCN (6.25 t/h, 50 kt/a)
D-009: complete combustion
For the conversion · cited by Solid sodium cyanide from Andrussow HCN (6.25 t/h, 50 kt/a)